Toll Free: 877-757-3726 Email Us: info@krescosolutions.com

PARS2000 Pneumatic Recovery System For Sandblast Booths

The PARS2000 Pneumatic Abrasive Recovery System uses duct work and a vacuum system to efficiently collect and convey used abrasive media to a cyclonic separator, which separates reusable blast media from dust and foreign particulate matters.

It is an efficient and inexpensive solution for recovering used abrasive with minimal effort from the operator. It offers various floor hopper layouts. It can handle all major light-to-heavy abrasives available on the market except steel grit GH-36 or bigger and steel shot S-230.

This system is recommended for 8-hours-a-day blasting operations and is suitable for a large variety of applications. It provides a cost-effective alternative to the Mechanical Abrasive Recovery System when budget is limited.

Recovery System Capacity

The recovery rate capacity is 2,000 lb/hr.

Key Advantages

The key advantages of a pneumatic abrasive recovery system:

  1. Economical system for relatively light-duty applications.
  2. Installation does not require a lot of space and excavation.
  3. Ideal for small to medium size blast booths.
  4. Cost-effective operation and maintenance.
How It Works

After contact with work pieces, abrasive media falls on the floor and mixes with the blasting process by-products – paint chips, rust, scale, shattered blast media, solid debris, etc. In a pneumatic abrasive recovery system, the dirty media mix is sucked through a ducting vacuum system all the way to the cyclonic separator where particles are sorted out based on their specific density, through vortex separation.

A diagram shows a sandblast booth with labeled components: Sandblast Booth Dust Collector, Abrasive Recovery System Dust Collector, Cyclonic Separator, Sandblast Pot, Floor Recovery Pit, and a worker using sandblasting equipment. The setup features a Pneumatic Recovery System (PARS2000) integrated into the sandblast booths to efficiently collect and recycle abrasive material for optimal performance.

The suction motion and power is generated from an impeller powered by an electric motor located on a dust collector next to the blast pot and cyclonic separator assembly. The dirty media mix is then drafted into the system from floor hoppers excavated in the floor or located above-ground.

Pneumatic abrasive recovery systems are very economical and efficient for most types of media. However, they have certain limitations in terms of floor layout and are not suitable for some applications. Here’s why.

 

Floor Hopper Duct Work

Below each floor hopper, the dirty media mix is sucked through a 6-inch urethane vent duct to the cyclonic media separator. Since the suction power is determined by an impeller located on top of the reclaiming system’s dust collector, the length and possible configurations of the floor hoppers are limited by the suction power generated, resulting in lower floor coverage compared to mechanical recovery systems.

Common pneumatic system floor layouts may vary from a 4-foot corner shoot to a 40-foot long floor recovery pit, depending on the application and type of media.

Diagram showing an air filtration system: dust particles are captured by grates, air and dust move through a duct—typical in Blast Booths—to a vertical filter unit, clean air is released at the top, and collected dust falls into a container below.

 

Abrasive Media Recovery System

This abrasive media recovery system is available with a choice of two abrasive media cleaning technologies, each designed to remove contaminants from the recovered media and return only clean, reusable abrasive media to the blast pot. Both systems help maximize blasting performance, maintain consistent process quality, and reduce abrasive media consumption.

Rotary Sieve Drum Separator

Diagram of a Rotary Sieve Separator with labeled inlets and outlets: dirty media rises, air enters, dust exits, reusable media falls, and waste is discharged. Colored arrows highlight the flow of different materials through the system.

Learn More About the Rotary Sieve Drum Separator

Cyclonic Separator

A cutaway diagram of an industrial cyclone dust collector shows airflow and particle paths; dust enters, spirals inside, larger particles fall to the bottom, while cleaner air exits through the top.

Learn More About the Cyclonic Separator

PARS2000 Dust Collector

This abrasive recovery system is delivered with a PARS2000 Cartridge Dust Collector which has an overall filter area of 200 sq. ft. and is equipped with a 10 hp / 800 cfm engine. Cartridge media can capture 99.9% of particles down to 1 µm, and an optional H.E.P.A. filter can be added to the exhaust to capture 99.98% of particulates down to 0.3 µm.

A large industrial dust collector machine with a red and black metal body, featuring a PARS2000 Pneumatic Recovery System, attached hoses, control panel, and vented top section, stands on a sturdy frame against a white background.

Its main function is to collect debris and foreign particulate matter sorted out by the cyclonic separator. It also generates the vacuum motion and power of the whole recovery system from an impeller powered by an electric engine mounted on its head for optimal efficiency.

This dust collector operates independently from the blast booth’s main dust collector, which is designed to draft away and collect airborne contaminants floating in the air during blasting operations.

The recovery system dust collector has a reinforced frame designed to resist a very high air suction demand. This dust collector is extremely sturdy and durable, and requires minimal supervision and maintenance from the operator. It is delivered with a standard vertical muffler, or an optional horizontal muffler when space is not available.

Blast Pot and Storage Hopper Assembly

The storage hopper ranges from 3.5 to 100 cu. ft., depending on the available ceiling height space, and is used as a temporary storage unit for abrasive media while it exists in the cyclonic separator. When the pot runs empty, it must simply be depressurized to let the plunger fall, in order to refill it with media waiting in the storage hopper.

A tall, cylindrical black industrial machine labeled Kresco, designed for blast room operations, with hoses attached at the top and gauges, pipes, and valves on its lower section, stands against a plain white background.

Learn More About Storage Hoppers

Available Floow Layout

Kresco offers various types of recovery floors adapted according to your available production space and budget. In surface or excavated installations, dimensions can vary from 4 feet in length in compact facilities to over 40 feet for high-output industrial facilities. The configurations are practically infinite!

Shallow and space saving over-floor design, is easy to install and requires limited maintenance. 17” floor excavation is sufficient for existing floors. System can also be installed on concrete floor or on any other permanent or temporary floor.

We manufacture a complete line of Recovery Systems to accommodate sandblasting facilities constraints, and these systems are compatible with our equipment, other manufacturers’ equipment and even with self-made facilities. Good recovery systems respect the 3R fundamentals: Reduce, Reuse and Recycle the abrasive.

Here are the different floor recovery hoppers layouts available with this system.

Black and white schematic showing a PARS2000 Pneumatic Recovery System corner shot floor layout with a circular fan system connected to one side and two slanted vents on the opposite side, illustrating the PARS2000 Pneumatic Recovery System commonly used in Sandblast Booths. Technical diagram of a PARS2000 Pneumatic Recovery System half single pit floor layout , a hitch assembly, a small compartment on the left side, and angled lines at the front—possibly representing the trailer’s door—featuring design elements inspired by PARS2000 Sandblast Booths and accommodating a Pneumatic Recovery System. Line drawing of a PARS2000 Pneumatic Recovery System single pit floor layout , featuring a Pneumatic Recovery System and a small shaded compartment on the left; two angled rectangles—typical of Sandblast Booths like the PARS2000—are depicted on the right side.
Corner Shoot Simple Half Simple Full
Black and white technical diagram of a PARS2000 Pneumatic Recovery System double pit floor layout , a motor with pipes at one end, and two panels angled upward at the opposite end—illustrates a key component often found in Pneumatic Recovery System setups for Sandblast Booths, such as the PARS2000. Black and white technical diagram of a PARS2000 Pneumatic Recovery System full floor coverage layout , a motor with pipes at one end, and two panels angled upward at the opposite end—illustrates a key component often found in Pneumatic Recovery System setups for Sandblast Booths, such as the PARS2000. Black and white technical diagram of a PARS2000 Pneumatic Recovery System full floor coverage layout , a motor with pipes at one end, and two panels angled upward at the opposite end—illustrates a key component often found in Pneumatic Recovery System setups for Sandblast Booths, such as the PARS2000.
Double Complete Single Complete Double

Help Me Chose The Appropriate Floor Layout

Economic Features

Recycling abrasives results in substantial savings in abrasive consumption while protecting the environment from harmful sandblast dust. Because of its fragile molecular structure, non-recyclable media deteriorates quickly while generating harmful residual dust and substantially reducing operator visibility.

Although cost of steel-shot abrasive is about 10 times higher than non-recyclable media, steel shot can be recycled and used up to 100 times, compared to only once with non-recyclable media.